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Writer's pictureameliya lanne

Powered Roller Conveyor In Increasing Productivity: An Overview 

Updated: Apr 4

Powered roller conveyors are used for transporting products within a terminal or warehouse, assembling, sorting, picking, inspecting, and packing operations. They are used in many sectors for faster movements of products over long distances. These conveyors are designed to increase productivity and functionality.

Ways by Which You Can Power A Roller Conveyor

Powered roller conveyors that are belt-driven use v-belts or flat belts which are supported with administered pressure against the rollers’ bottom. The friction created enables the roller to move as comes in contact with the belt. Elastic loops drive the roll-to-roll driven powered roller conveyor from roller to roller in sequence. This results in the turning of all the rollers in the same direction when driven.

Applications in which a powered roller conveyor serves as the best solution

In diverting wheels- The changing of the angles in the wheels enables to allow proper movement in directions between the rollers. Stopping packages for traffic control points- You can stop parcels by raising steel pins or blades between the rollers. You can stop packages using powered roller conveyors for traffic control, an inspection of quality, removal, etc.

Powered Roller Conveyor
Powered Roller Conveyor

4 Key Specifications that you should consider before purchasing a powered roller conveyor.

  1. Diameter of the roller

  2. Drive Type

  3. Roller material

  4. Axle center dimension

10 advantages of using powered roller conveyors

  1. Generally, rollers have low friction between the conveyed product and the rollers’ surfaces. This feature allows the employees to push products onto the rollers or pull products off from packing and also allows picking or loading from any side table.

  2. Allows easy reorientation of products sitting on the rollers if required

  3. Powered roller conveyors are best for utilizing when products are to be side-merged onto one conveyor from another conveyor.

  4. Available at affordable prices in the market

  5. You can maintain them easily

  6. You can easily replace a conveyor if it is defective without affecting the rollers around it

  7. They are durable and strong and hence serve as a valuable conveyance method

  8. They serve the best when operations need high performance with minimum downtime.

  9. Industrial sectors like warehouses, manufacturing facilities, distribution, etc. use powered roller conveyors to move products.

  10. The customized conveyor systems are long-lasting and reliable.

3 Disadvantages of Powered Roller Conveyors

  1. Heavy loads would travel slower than light loads.

  2. Products having uneven bottoms can bounce and lose speed. This would not happen in the case of smooth-bottomed cartons though.

  3. If tracking cartons accurately and maintaining gaps between two cartons are important to maintain then powered roller conveyors would not be the best choice for you.

How can powered roller conveyors be used to increase productivity?

These live roller conveyors use power to move products down the line. They move heavy components which are of medium to large sizes. Powered roller conveyors serve as a durable solution to efficiently move a large number of heavy products. The customized versions of these roller conveyors increase the productivity of the customers. They analyze the most efficient method of loading, moving, and unloading products from point A to point B. It is mandatory machinery for the manufacturing industries By giving importance to the smallest details, you can shave seconds off a process which would eventually add up to a productivity increase by hours.

Customized tailor-made solutions are also available in the market for the conveyor size, speed, frame, safety features, and powered curves.

If you want to purchase a powered roller conveyor, go for companies that have long experience in custom conveyor solutions and have well-built and resourceful strong engineering departments and customer support.

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